Automatic water softener

Automatic water softener

Introduction/What is TO
The Automatic Water Softener is an advanced, low-maintenance water treatment system designed to remove calcium and magnesium ions from hard water, eliminating scale buildup and protecting your equipment. It uses premium ion exchange resin to deliver a continuous supply of softened water, making it a critical component for boilers, industrial machinery, and commercial facilities.
Key Benefits
  • Hands-Free Automation: Smart control valves manage softening, regeneration, and rinsing automatically—no manual monitoring required.
  • Scalable Sizing: Vertical models available from 50L to 10,000L capacity, handling flow rates from 0.1m³/h to 5.6m³/h to suit any application.
  • Long-Lasting Performance: High-grade cation resin ensures efficient hardness removal and a long operational lifespan.
  • Space-Saving Durability: Corrosion-resistant fiberglass tanks are compact, robust, and ideal for both industrial and commercial installations.
  • Boiler System Protection: Integrates seamlessly with boiler setups to prevent scale-related damage and maintain energy efficiency.
 
theory
The system operates on ion exchange technology with two core cycles:
 
1. Softening Cycle
Hard water flows through resin beads charged with sodium (Na⁺) ions. The resin traps calcium (Ca²⁺) and magnesium (Mg²⁺) ions (scale-causing minerals) and releases Na⁺ ions, producing softened water.
 
2. Regeneration Cycle
When resin is saturated with Ca²⁺/Mg²⁺, the system automatically flushes the resin bed with a salt brine solution. High Na⁺ concentration displaces trapped hardness ions, which are rinsed away, recharging the resin for the next cycle.

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Available Capacities: 50, 100, 200, 300, 500, 1000, 2000, 3000, 4000, 6000, 8000, 10000 L

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Ion Exchange Resin
A premium cation exchange resin, typically golden yellow to brownish semi-transparent granular material. It is a polymer synthesized from styrene and divinylbenzene, featuring an active ion-exchange group and an insoluble, three-dimensional network structure. This resin selectively adsorbs hardness ions (Ca²⁺, Mg²⁺) from water, enabling efficient water softening.
Working Principle of Softening Resin
Water hardness is primarily caused by calcium (Ca²⁺) and magnesium (Mg²⁺) ions. Our system uses cation exchange resin to remove these scale-forming ions:
 
  1. Softening Phase: As hard water flows through the resin bed, Ca²⁺ and Mg²⁺ ions are adsorbed onto the resin, while sodium (Na⁺) ions are released into the water, producing softened water.
  2. Regeneration Phase: When the resin becomes saturated with Ca²⁺ and Mg²⁺, a concentrated salt brine solution is flushed through the bed. The high concentration of Na⁺ ions displaces the trapped hardness ions, which are then rinsed away. This recharges the resin, restoring its softening capacity for continuous operation.
 

Process System Diagram

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